Flooring Fitting Guide - Teka Services Flooring Fitting Guide - Teka Services

Flooring Fitting Guide

Flooring Fitting Guide

Karndean

Altro

Tarkett

About Karndean

Karndean are one of the world’s most renowned and respected luxury flooring companies. Karndean developing imaginative, innovative products – versatile, luxury vinyl flooring with the look of simply beautiful, natural floors.

Karndean

Quality & Ranges

Karndean supply homes and businesses with Designflooring, floors that are stunning to look at yet easy to look after. Each comes with a selection of customizable features so you can create something really special and personal to you. With so many styles, finishes and formats to choose from, everyone can find something.

The following ranges include.

For the further information by product range, please see below.

Practical flooring designed to last

Karndean flooring can cope with the daily demands of busy family life. Stain resistant and easy to clean, Karndean floors can handle water spillages without warping, and a dropped mug or plate without chipping or cracking. Unlike carpets, our floors don’t harbor dirt, dust mites or bacteria. Designed to last for many years, each floor carries a lifetime residential warranty. Should any tile or wood plank be damaged, a spare can be fitted quickly by your installer. This is far more cost effective than damage to a portion of carpet or laminate, when the whole floor often has to be replaced.

How To Install Altro?

Altro Wood Safety

This 2mm wood-effect vinyl flooring comes in a wide variety of designs, sizes and shades. From bamboo-look fine design to wide plank classic & rustic design, you can choose whichever suits your style.
Altro Wood Safety is perfect for medium to heavy traffic areas and it is slip resistance. It also goes well with a lot of wall shades and finishes, from wall cladding to metal and glass.

Altro Wood Safety is perfect for reception areas and any high traffic areas in hotels, leisure centres, offices, retails, colleges and universities, healthcare and care homes, resident rooms and student accommodation, serveries, bars and dining in restaurants and café areas.

Installation Guide:

There are some key points you need to pay attention to when installing Altro safety flooring:

• Make sure that you select the right product for the area type
• Make sure that you select the right adhesive for the area type
• The flooring joints must always be hot welded to make sure that your use the correct tools for grooving, hot welding and trimming
• The floor must always be protected from other trades using the correct covering of non-staining floor protection.

Storage

• Altri safety flooring should be laid as in the Code of Practice BS 8203:2001+A1:2009.
• Store the materials for about 24 hours at room temperature and not below 14°C. The area must be at steady temperature between 14°C and 27°C for at least 48 hours prior to, during and at least 24 hours after completion.
• Before adhering to subfloor, make sure that the materials are checked for any faults and cut into lengths and laid loose for conditioning for at least 2 hours. This is because the warranty for colour, batch or obvious material defect is only valid before the flooring is permanently bonded.
• In order to remove any tension of the materials, before scribing, make sure you “back roll” or “dress” the materials.
• All the materials used in one area must be from the same manufacturing batch.
• All the sheets must be laid in the same direction.
• Make sure you match Altro safety flooring with patterns from sheet to sheet.

Subfloor

• Check the requirements for subfloor with BS 8203:2001+A1:2009.

Adhesive

• Make sure you choose the correct AltroFix™ adhesive (you can check from Altro data sheets adhesives on their website).
• Removed any excess acrylic adhesive with cloth with neutral detergent and alcohol for two component adhesives.
• When removing excess adhesive, make sure it is still wet and must be done while work is still on progress.

Layings

• For areas that are prone to water spillage, complete installation must be sealed, for example with the usage of conventional clamping or welding type drain gulleys and access covers, sealing of pipes, toilet pans, door frames and any other sealing methods between the junction of flooring and wall. Check with Altro detail diagram sheet.
• After that, the joints can be cut before or after the application of adhesive. However, bear in mind that if the joint is cut before applying adhesive, there must be no movements from the sheet while placing it to the adhesive or there will be problems.
• Turn back the material, apply the adhesive on the subfloor, depending on the type of subfloor, this might take a while.
• Place the floor back to the subfloor and remember to push it to remove any trapped air bubble.
• Remove excess adhesive immediately.
• Roll the whole area with a floor roller.
• Any joints within the sheet must be cut in, grooved and hot welded.

Grooving

• Cut a 3mm groove evenly along each floor joint (except internal/external mitres), using a hand rotary grooving tool or automatic rotary grooving tool. We recommend to use special Altro automatic grooving blades since regular blades can be quickly destroyed when being used on safety flooring.

Forming a hot welded joint

• After the sheet vinyl flooring is cut and laid to adhered subfloor, you must hot weld any joints with Altro Weldrod™, using a 5mm high speed welding nozzle hot air welding gun.
• Hot weld internal and external mitres.
• To make sure the adhesive is set correctly, let it sit for 12 hours after laying and before welding. However, this does not apply when installing Altro XpressLay™. You can weld immediately after installation since there’s not wet adhesive used.

Welding

• Weld the internal and external mitres on the coved sections.
• Make sure you turn the speed nozzle at the end of the welding gun to up position. Or you can always use Altro coving speed nozzle.
• After you finish welding the mitres, hot weld the groove floor joints by turning the nozzle to down position.

Finishing

• When cooled and mounted, cut the weld with the most appropriate tool, like a spatula fitted with a spatula guide or slit.
• Then cut the weld flush with the flooring material on the ground using the spatula only. The square router blade is used for external miters and the rounder blade is used for internal miters.
• The Altro T20 chisel was particularly designed to remove excess weldrod for Altro MarineTM 20 security flooring. Refer to the data sheet of Altro’s recommended equipment and tools for information on equipment and tools.

Protection and maintenance

• Make sure you cover and protect your Altro safety flooring for any other trades using the appropriate non-staining protective covering. Refer to Altro’s cleaning and maintenance for recommendations.

Laying Altro Static Dissipative safety flooring

• Install the Altro Walkway™ 20SD using the same procedure with standard sheet. However, only use recommended conductive adhesives.

For further information, about Altro follow the link below to their website:

Altro

How To Install Tarkett?

1. Transport and Storage

• Store all the rolls and boxes in a clean and dry indoor place and free from pollution
• Store rolls with 2ml width in upright position and safely secured
• Store rolls with dimension above 2ml horizontally
• Store tiles flat in their package, piled neatly not more than 5 boxes high, protected from extreme temperature, moist, rust, rot, free from any contamination and do not put under heavy weight.
• Store rolls and tiles 48 hours prior installation.
• For linoleum, keep the room temperature above 15°c or 18°c during installation. However, do check with your country’s rules and temperatures might be different in different countries.
• Take out sheets and tiles from the packaging 24 hours prior installation.

2. Handling

• Use only manufacturer’s recommended tools and accessories for handling all types of floorcoverings to avoid any damage to the material or people.
• Materials must always be checked for any defects or damage before and during installation and report to Tarkett representative.
• Install the same batch number and roll/boxes in sequential order for continuous surface
• Remember Tarkett does not guarantee any problems caused by inappropriate storage or handling

3. Subfloor Control

• Ensure that your subfloor is in good condition, i.e. flat, clean, free from any debris or residues, no marks (of felt pen or marker or ballpoint pens or paints), dry, solid, hard, smooth. Because the number 1 factor for successful installation is the subfloor quality.
• Check the absorbency level and subfloor should not be exposed to humidity.
• Always follow your country standard of use for preparation of the subfloor and installation procedures. Solid subfloor’s dryness must be below the maximum moisture level allowed.
• Use a non-oily pencil for markings.

Subfloor Characteristics

Humidity Rate

• Always refer to regulations in your country (for relative humidity test, calcium carbide system, etc).
• It takes approximately 2 weeks per cm for a concrete floor to dry.
• Remember, Tarkett does not guarantee any disbanding, bubbles, colour migration caused by excessive humidity rate.

Absorbency – Porosity

• If the absorbency time of a drop of water is less than one minute, then the subfloor is too absorbent, which means you need to apply primer before leveling compound, with 1:1 dilution.
• If the absorbency time of a drop of water is more than 10 or fifteen minutes, then the subfloor is non-absorbent, which means you need to apply non-diluted primer.
• Trouble might occur in the bond plane duet to longer waiting time of the adhesive in non-absorbent subfloor, while too absorbent subfloor could cause dis-bonding issue due to shorter waiting time of the adhesive.

Planarity / Flatness

• Different country has different ways for measuring. In UK, tolerance must be less than 3mm over 2m for concrete/wood subfloor (and it also depends on localities, SR1 or 2).
• Visual issues or additional cost for using more leveling compound could occur if the surface is not flat.

Cracks and Joints

• Cracks: 1.3 to 1mm large. During the concrete drying process by contraction, cracks can appear.
• Micro cracks: less than 1.3mm large (almost not visible).
• Expansion Joints: used to compensate dimensional variations and building movements.
• Isolating joints: separate the screed from other independent building constructions (walls, pillar).
• Contraction (dividing) joints: allow free contraction of concrete and avoid cracks during drying.
• Construction Joints: used to stop daily pouring of concrete slab.

Notes

• You must treat micro cracks with a primer.
• You must cut, clean and fill cracks and construction joints with epoxy resin on which sand will be spread.
• You must fill contraction joints with epoxy resin on which sand will be spread.
• Treat expansion joint with an inserted or overlapped profile.
• Stop levelling compound and floorcovering on both sides.
• Fill isolating joints with soft material like polystyrene.

Hardness

• To ensure that your subfloor is resistant enough to compression and indentation, use a sclerometer to measure the hardness of the concrete.
• Heavy traffic or weight on subfloor that is not hard enough could cause damage on leveling compound which results in visual/technical defects.

Sound

• To avoid colour migration and any other damage, ensure that the subfloor is free from contaminants like hydrocarbon stains, paints, chemical residues or laitance on the surface.

Clean

• To avoid visual defect/telegraphing effect, ensure that the subfloor is free from any particles, dust, traces of felt pen or marker.

Subfloor types - Preparation

New Subfloor

• Preparation for Concrete/cement base
Use water base primer compound and self levelling compound which is adjusted to the level of traffic
• Preparation for Wood or wood particles/plywood base
It is recommended to use primer compound which can adapt to wood and can be install directly. Alternatively, you can add a special wood fiber levelling compound.
Remember to check the thickness and length, any opening, glued groove and tongues caulking of joints and smoothing.
• Preparation for Bitumen base
Use primer that is emulsified with neoprene vinyl or alternatively use primer + self levelling compound that can adapt to bitumen
• Preparation for Anhydrite base (humidity rate < 0.5% CM) Smooth the surface prior applying adapted primer or emulsion. It does not require any screeding • Preparation for Metal Clean the subfloor from any oily residue then apply an anti-rust primer + gluing.

Old Subfloor (Renovation)

Preparation for terrazzo or ceramic tiles:
• Ensure that all tiles are still securely fixed to subfloor.
• Remove surface coating or sealer by applying emulsified primer and adapted self levelling compound.

Preparation for Wood parquet (glued, not floating):
• Ensure that all planks and pieces are solid and well-fixed to subfloor prior applying primer or adapted emulsion and fibre reinforced self levelling compound.

Preparation:
• 1st check that all wood planks and pieces are well in place, solid and securely fixed, then apply a primer or wood adapted emulsion + fibre reinforced self levelling compound
NOT recommended for HOMOGENEOUS Vinyl Products.

Old Floorcovering

Textile:
• Prior to applying an adapted self levelling compound, any textile must be removed and scraped.

Vinyl:
• Prior to applying an emulsified primer and adapted self levelling compound, any old flooring must be removed and scraped, especially for heavy duty usage
• However, if the old flooring is HO compact vinyl floorings or VCT type that are still in good condition and well-fixed to subfloor and only in small area, it may be possible to install without removing the old floorings. There are two ways to do it:
• Prior to installation, do thorough cleaning and degreasing of surface then apply PVC adapted acrylic base adhesive on PVC installation.
• Prior to installation, do thorough cleaning and degrasing of surface then apply cement base levelling compound, in accordance to recommendations by manufacturer.

Underfloor heating

• Heating must be stopped at least 48 hours before screeding and installing floorcovering
• After installation, restart heating Stop heating at least 48h before screeding and/or floorcovering installation.
• Re-start heating gradually (few degrees per day) 48h after installation (few degrees per day).
• Vinyl tiles should be hot welded
• Maintain the temperature between 18°c to 27°C for installation.

Primer (solvent/water based, PU, Epoxy):
• Apply primer with a brush or roller. Consumption can vary between 80 to 120 g/m2, depending on the planarity of the subfloor.
• Never apply a leveling compound without applying primer before, otherwise delamination or cracks of the levelling compound may occur.

Materials for Installation

Self-levelling compound:
• Cement based compound with smoothing finish for indoor use which will be covered by floorcovering.
• Average consumption is 1.5 Kg / 1 mm / m².
• Heavy duty = 2-3 mm thickness.

Adhesive:
• Ensure you only use adhesive recommended by Tarkett.

Some key points you need to pay attention to:
• Check adhesive compatibility with flooring product backing (PVC, PU, jute, etc)
• Check the aspect of backing (rough, smooth, fibers, grid, etc)
• Check the flooring porosity (textile, jute, etc)
• Check the subfloor porosity, whether it is absorbent or not
• Check the quality and performance (polyvalence, the consumption, etc).

• For linoleum, use a notched trowel. Ensure you use appropriate type according to the backing. For jute backing, you need  300g/m2 – 350g/m2, using B1 spatula (TKB model). For foam backing, you need  200g/m2 – 300g/m2, using A2 spatula (TKB model).

4. Installation – General Rules

Sheets:

• Install the sheets parallel to incoming light in reasonable square rooms.
• Install the sheets along the length of the room in long, narrow rooms.
• Joints must be placed at door step
• Ensure you place the sheets with the right layout.
• Draw a reference line and align the sheet edge to reference line.
• Cut sections of flooring to required length, adding a few centimeters.
• To install, first you either half fold or roll the sheets in all sections and then spread the adhesive using the right spatula. Make sure you don’t over glue or let space without adhesive.
• Fold back the sheet in first section into the adhesive while pressing it using the cork press to get rid of air bubble under the sheets
• Repeat for the rest of sections and the second half of the folded/rolled sheets.
• After you done gluing and pressing all sheets, trim any excess of materials close to walls and obstacle, using either knife or hook and concave blades (freehand cut)
• After that, press all floors using heavy roller (min 50kg) to ensure the floors are well secured.

Tiles:

• First measure the room the installation is about to commence
• Draw the reference axes to determine the layout. You will work per section (quarter) that has been divided by the axes
• You can shift the reference line when needed (example when cut off is too short)
• Start working in the 1st quarter by applying the appropriate adhesive to the first section, using the right tool
• Place the tile in below sequence:

For diagonal installation, follow the picture below:

• When installation in a quarter is done, start scribing excessive materials.
• Continue with the rest of the quarters and then press the whole installation using heavy roller (min. 50kg) to ensure the floorings is securely fixed.

Joints Welding:

• You could either do hot welding (suitable for all types of flooring) or wet welding (suitable for PVC HE only).

Hot Welding:

• First groove the materials appropriately.
• Make sure the deepness is 2/3 of the thickness for compact, till foam for acoustic and till jute for linoleum with max 2.5mm.
• Use hot speed nozzle, with exception for linoleum you use open nozzle.
• Keep the temperature between 350 – 400°C for hot speed nozzle and 500 – 550°C for open nozzle, with speed of ± 2ml/min.
• The trimming guide is 0.5 for compact and 0.7 for acoustic.

Cold Welding:

• Must be done min 24 hours after installation.
• Ensure you get the potential pattern match by overlapping the 2 sheets.
• Double cut the overlapping in one or two steps, in case of a think flooring alongside a metal ruler. Ensure the end result is an extremely tight joint.
• Apply a special masking tape. Make sure you put in the center over the cut seam.
• With a rolling knife, cut the masking tape within the seam prior to applying the cold-welding liquid by pressing the needle deeply into the seam.
• Ensure you apply enough cold-welding liquid along the joint.
• Remove the masking tape carefully backwards after the cold-welding liquid is dry (approximately after 10 minutes).
• Do not walk on the seam 24 hour after cold-welding.

5. After installation, there are few points you need to remember:

• Always check for any adhesive marks, stains and dust and clean them all.
• Protect the area to prevent soiling.
• Do not expose the area to any traffic 48 hours after installation. For furnitures, move them only after 72 hours.

For further information, about Tarkett follow the link below to their website:

Tarkett

Karndean Product Ranges

Product Range

How To Install Karndean?

Karndean Versus

Karndean Art Select

The Art Select collection by Karndean is a premium range of LVT which guaranteed will
make your space looks luxurious and stunning. With rare and exclusive shades in both woods
and stone finishes, the Art Select has the most intricate designs and realistic embosses. Each
planks and tiles are handcrafted to create the unique grains, knots, textures and patterns of
real wood and stone.

With 3 mm thickness and 0.7mm wear layer, the Art Select range is hardwearing, practical,
softer and deeper than some other ranges with additional warmth feelings for your underfoot.
Not only this collection will increase the value of any property with its beauty, it is highly
resistant to stains and scratches and easy to clean and install, and compatible with underfloor
heating, making this collection is very practical, too.

The Art Select collection is one of small options that offers truly realistic wood parquet-look
vinyl. With the variety of sizes from 228mm x 76 mm, to 406mm square meter and 915 mm
square, it is possible to create parquet effect. Parquet effect with oak finishes like the Russet
Oak, Dusk Oak and Sundown Oak is ideal for large space as small tiles will make the join
lines visible and has the effect of making a room looks busy.

At the end of the day, whichever style, designs, finishes and shades you choose, when you
buy the Art Select range by Karndean, you get the ultimate in Luxury Vinyl Tiles.

Karndean Da Vinci

Karndean’s Da Vinci collection features a timeless design in both wood and stone effects,
which are perfect for individuals with a more traditional style. Available in slim and smooth-
wood planks with beveled edge and a broad range of stone-look and traditional ceramic tiles,
the Da Vinci range is more rustic and textured looking than some of other ranges.

The Da Vinci wood tiles collection is designed to replicate Acacia, Oak, Walnut and the
exotic Tigerwood look. Influenced by reclaimed materials and the aging process, the Da
Vinci LVT has a rustic finish and their surfaces are embellished with knots, patterns and
grains to give it a more realistic textures and natural wood look that they replicate. With a
wide range of shades from the pale tones of Canadian Maple to the dark tones of Australian
Walnut, the Da Vinci range is perfect with any existing décor and for anyone, whatever their
personal preference is.

As for the Da Vinci stone collection, they are designed to replicate the beauty and textures of
natural stone such as graphite and limestone, weathered steel, woven fabric and more with
excellent level of attention to details. They also have a selection of tiles with ceramic
patterns. The Da Vinci stone collection has beautiful patterns on each planks and incredible
shades such as dark iron ore, burnet, hues of carbon, pale and delicate alabaster, sand dunes,
bluff, sienna and so on.

With 3 mm thickness planks/tiles and 0.7 mm thick wear layer, the Da Vinci range is durable,
high wear resistance and value for money, which is perfect for busy places like corporate
offices or restaurants. It is also highly resistant to scratches and stains which is ideal for any
family with kids and pets and suitable for any rooms including kitchen and bathrooms. The
Da Vinci collection by Karndean is easy to maintain and clean and supported with a lifetime
warranty for residential installations and 20 years warranty for commercial installations,
making it an excellent choice of luxury floors for anyone.

Karndean Micheangelo

As in the name, Michelangelo collection by Karndean is a tribute to the well-known painter
and sculptor for his bold use of patterns and colours. Karndean’s Michelangelo is all about
making a style statement with the choice of metallic designs, Italian mosaic and pebble-effect
combined with unique patterns and designs such as opal, onyx, quartz, brick, granite, lava-
stone and tungsten.

Michelangelo by Karndean is guaranteed to transform your dull boring space into a vibrant
and luxurious one with a wide range of their stunning colours and unusual shades such as
Adriatic Blue, Venetian Blue, Tungsten Grey, Atomic Black and wonderful patterns in
colourful mosaic. Their pebble-effect collection is even much better than the real sand and
stone poured flooring because not only you get the pebble look but you also get the soft and
smooth contours without having to deal with the absorbency or roughness of real pebbled
stone.

Available in 2.5 mm thick with 0.5 mm coated polyurethane (PU) wear layer, the surface of
this range is highly resistant to scratches and stains and other abrasions, making it very easy
to maintain and clean. Soft cushioning is inserted under the wear layer, making it a whole lot
softer and better underfoot than wood or real tiles and a good sound insulation, too.
Michelangelo collection is available in either 406mm x 406 mm or 305 mm x 305 mm,
depending on the model. They also feature square edge to ensure a strong fit and finish and
suitable for underfloor heating. Backed with lifetime residential warranty and 15 years
commercial warranty, Michelangelo LVT by Karndean is ideal for any rooms, even bathroom
and kitchen, and perfect for busy homes with kids and pets.

With so many choices of designs and shades, whether you have a traditional taste or an
urbane style, there will be a right floor from Micheangelo range that suits your style.

Karndean Van Gogh

As the name implies, Van Gogh collection by Karndean is actually a tribute to the great
painter for his passion in colours and magnificent sketches which inspire these luxurious
vinyl tiles.

Van Gogh collection replicate the precise the look and finish of real timber such as walnut,
oak, birch, maple, pine, cypress, redwood, ebony, beech or birch, with excellent grains and
textures details and a huge variety of sizes and colours to choose from. These luxury floors
have incredible and unique finishes such as burnished, charred, distressed, hand brushed,
lime washed or smoked with a wide range of shades from light hues to medium and dark
tones.

Made from highly durably vinyl, Karndean’s Van Gogh is available in large planks with the
dimension of 179mm x 1220mm with 3 mm thickness and 0.55 mm wear layer. This range of
LVT is extremely sturdy, highly resistant to scratches and stains, resilient to moisture and
damp, making it ideal to be installed in any rooms such as bedroom, living room, dining
room, basement or even kitchen and bathroom and perfect for busy homes with kids and pets.
The Van Gogh collection is easy to maintain and clean and backed with 15 years commercial
warranty and lifetime residential warranty.

The installation of this LVT floors is very easy with 2 formats to match your needs. Whether
you want a glue down installation or rigid core installation, Karndean’s Van Gogh covered it
all for you with 14 available colours for both format. Rigid core is an installation system
where no adhesive is required and using only clicks and locks into place. You can even
choose the same colour with glue down installation system for your ground level floor and
rigid core installation system for your upper levels.

Karndean’s Van Gogh might not be the cheapest option of LVT floors in the market, but it
surely is one of the best and much cheaper than the real hardwood floor. The Van Gogh range
is perfect for anyone who loves a more traditional and rustic styles to individuals with
modern contemporary style.

Karndean Opus

Karndean’s Opus is conceived to last over time while providing a modern and clean look to
any space. Manufactured with the latest technology using the finest raw materials, the Opus
range is highly durable and can last for decades with no repair or replacement required. The
Opus collection offers stylish, modern and contemporary colours and designs. Available in
over 30 styles, from swirly patterns to black stone style, the Opus range will surely add some
spice in your home.

Karndean’s Opus collection includes the wood effect planks and stone effect tiles, with an
outstanding resemblance to the natural timber and stone. While the sizes varied wildly, the
Opus range is considered to have larger planks and tiles dimensions compared to the other
ranges by Karndean. They are quick to install using a glue down installation system due to
the large size of planks and tiles.

The Opus wood effect range has a wide variety of shades which resembles different species
of wood, from the pale light wood shades such as cream and beige to dark wood tones
including grey and grey-brown shades. The surface is enhanced with simple textured and
straight patterned finish to create a more modern and elegant look while still looking like
authentic wood. While most of the designs come in standard plank size, there are few designs
that are available in extra wide format to suit a larger living space.

If you would like to have modern large floor tiles, the Opus stone range is your answer. The
tiles come in large square and rectangular shapes which replicates the looks of natural stone.
This range is ideal for anyone with sophisticated, neat and contemporary style with shades
including beige, brown, grey and black.

With 2.5 mm thickness and polyurethane (PU) coated 0.55 mm wear layer, the Opus range
floors are highly resistant to scratch and stains and resilient to damp and moisture making it
perfect to be installed everywhere in your home, including kitchen and bathroom. Backed
with 15 year commercial warranty and lifetime residential warranty, Karndean’s Opus range
is easy to maintain and clean. It is truly a good investment whether for residential and
commercial use.

Karndean Knight Tile

Knight Tile by Karndean is when beauty and elegance meets functionality and value for
money. Despite being the most affordable collection by Karndean, the authenticity of looks,
details, beauty, durability and functionality of the Knight Tile range is not inferior to any
other ranges.

With more than 30 styles of wood effect vinyls, the Knight Tile collection is available in
wide array of natural hues such as beige, white, light brown to dark tones like dark brown and
black, with unusual finishes such as Victorian, Edwardian, lime washed, mid brushed. This
range of LVT by Karndean boasts excellent attention to details on the surfaces with knots,
grains and patterns which replicate the effect of wood from the more natural species such as
acacia, driftwood, oak, pear, pine and walnut to a more exotic species like sycamore,
tigerwood and koa.

As for the stone range, the Knight Tile collection truly replicates the look of natural stones
such as slate, onyx, marble, Portland stone and many others. With a wide variety to choose
from, there will be something for everyone.

Just like any other Karndean’s collection, the Knight Tile range is well known for its
durability and resistance to stains and scratches with 2 mm thick planks and tiles and 0.3 mm
thick wear layer, which makes it perfect for busy homes with kids and pets as well as light
commercial spaces. It is also highly resistant to damp and moisture so the Knight Tile
collection is suitable to be installed in any rooms in your house, including bathroom and
kitchen. The Knight Tile is easy to clean and maintain too, with 10-year commercial warranty
and lifetime residential warranty.

With the widest choice of tiles and planks and the most pocket friendly range from Karndean,
The Knight Tile is truly a great investment which brings an ageless beauty of natural flooring
to any space without hassle.

How To Install Karndean?

Some key points you need to pay attention to:
• Adhesive must be put within the open time stated on the adhesive box
• After installation, all products must be rolled with a 68kg roller. For smaller areas use a small hand roller.
• All tiles and planks must be left untouched or protected from direct contact 24 hours after installation. If you use pressure sensitive adhesives, the tiles and planks can have direct contact immediately after installation.
• Please note that MLC01, MLC07, MLC08, MX92, MX93, MX95, MX97, MX98 are directional. To make sure the fitting is uniform, T101 and T102 requires to be tessellated.

Acclimatisation of Material Before Installation
The material must be spread out and placed flat in a room with constant temperature of 18°-26°C for 24 hours before installation takes place, during installation and 24 hours after installation.

Laying Karndean Over Various Floor Types

Installing Karndean over Sub-floors

When installing products, ensure that the sub-floors moisture level is below 75%RH (tested with hygrometer in accordance with BS8203-4; 2001). If the moisture level exceeds 75%RH, you need to install a surface damp proof membrane (DPM).

Concrete/Sand Cement Screeds (New)

For new concrete floors, the moisture level must not exceed 75%RH (dry). The floor must be cleaned to eliminate contamination. After that, concrete floors must be applied with appropriate smoothing compound with minimum 3mm thickness. If the moisture level is above 75%, you should consult with your supplier regarding the needs of DPM installation.

Power Floated Concrete

For power floated concrete which moisture level is below 75%RH, it needs abrasion before applying a primer and must be applied with appropriate smoothing compound with minimum 3mm thickness. If it below 75%RH, it needs abrasion before a DPM is applied to.

Quarry Tile/Mosaic/Terrazzo/Ceramics

Test the floor for any dampness and contact your supplier for consultation should there be any dampness. Check for any unstable, loose or broken tiles on the floor area and remove them if there’s any. Deep holes must then be filled with rapid drying mortar. The floors’ surface must be degreased, washed and scrapped before applying primer and compatible smoothing compound with minimum 3mm thickness. For old tile, you may need to apply a second topcoat of primer and smoothing compound to eliminate sinking of smoothing compound over the grout lines.

Asphalt

Degrease and then rinse the surface with clear water before applying primer and compatible smoothing compound with minimum 4mm thickness.

Standard Floorboards/Tongue and Groove

Secure the floorboards, fasten the loose boards and replace any broken boards prior to setting a minimum 6mm flooring grade plywood, fixing at maximum 150mm centers. After that a full coat of Karndean skim coat can be applied over the plywood.

Undulating or Flexible Timber Floors

Apply a primer over the plywood and coat of fibre reinforced smoothing compound with minimum 3mm thickness for undulating timber floors.

All Chipboard/MDF/Weyrock

Overlay with flooring grade plywood of 6mm set to a maximum center of 150mm before applying full coat of Karndean skim coat.

Wood Mosaic Panel, Woodblock, Wood Strip

These materials should not be overlaid with waterproof vinyl, thus if you found any of these products installed directly to the ground/asphalt/pitch you should remove them. Check if all flooring fit securely if it installed onto a wooden floor and treat them as timber floors.

Flooring Grade Plywood Floors

For smooth joints and fixings in plywood, you can either apply a full coat of Karndean skim coat or apply primer and coat of fibre reindorced smoothing compound with minimum 3mm thickness. Treat any plywood floors less than 6mm thick as chipboard.

Laminate

Remove any laminate floor coverings together with any underlay and laminate flooring accessories. The subfloor should be treated according to the exposed subfloor.

Metal Floors

Contact your local supplier for consultation.

Painted Floors

Remove all paint back to its original base pri,e using machine before applying 3mm thickness of compatible smoothing compound.

Cork

Remove any adhesive residue. The floor should be treated according to the subfloor exposed.

Miscellaneous Floors Including magnecite, granwood, anhydrite

Contact your local supplier for consultation.

Existing Floor Coverings (Linoleum, PVC, Thermoplastic)

Remove the existing floor covering and any adhesives residues. The floor should be treated according to the subfloor exposed.

Underfloor Heating (all types)

To make sure the surface temperature is not above 27°C (80°F), the materials must be insulated. Switch off the underfloor heating 48 hours before, during and after the installation then increased to working temperature gradually. Only use Karndean Temperature or epoxy adhesives.

Electrical Underfloor Heating (extra information)

Check with your underfoor heating manufacturer to see if the system is compatible with Karndean flooring. For concrete and timber constructions sub floors, you must coil the wire system into a base layer of reinforced fibre smoothing compound to conceal the cable. A second coat of primer and reinforced fibre smoothing compound must be applied as a finish coat. Apply surface with primer and compatible smoothing compound of minimum 3mm thickness for underfloor heating pipes that are set into concrete.

For any further instructions, consult Karndean or your local supplier.

Consult Karndean

Recommended Adhesives

Only use these adhesive below for all Karndean flooring products. Remember to use an A2 trowel to apply all Karndean adhesives.

Epoxy Resin

Epoxy resin is a two-part mixtures. Mixed both components to a smooth consistency using a drill and paddle. Pour out the content within 5 minutes of mixing time or it will harden if left inside the container in 15 minutes. You have only 1 hour working time before the resin gets hard too. It is recommended to any areas that are prone to moisture and high temperature. Remember to wear eye protection and gloves when using this product.

High Temperature Adhesive (HT)

It is a acrylic adhesive which has been modified with improved service temperature. Ideal to be used in areas prone to direct sunlight and excessive heat. The floor should be dry fitted in sections. After that, remove the dry flooring including cuts before applying High Temperature adhesive with an A2 trowel. Rolled over using hand roll over and wipe any excess adhesive immediately using a clean damp cloth. Always work in sections as the materials must be installed in wet adhesive and this HT adhesive open time is only more or less 15 minutes.

Special Note About Conservatories.

Install the floor with epoxy resin in areas that are prone to extreme direct heat 50°C or above. Keep the area in constant temperature of 18°-26° before, during and 24 hours after installation. Shade any windows to keep the constant temperature for 48 hours after installation if necessary.

Acrylic

Acrylic adhesive is often use in most residential and commercial installations. When installing with this adhesive, materials must be wet bonded, thus it is best to work in sections as the open time for this adhesive is approximately 15 minutes.

Pressure Sensitive Adhesive (PS)

Ideal to be used in most residential and commercial installations as semi dry/tack. You have more or less 2 hours working time once the adhesive is in semi-dry condition. Always use A2 trowel for installations.

For further information, about Karndean follow the link below to their website:

Karndean

Karndean v Hardwood

Karndean Designflooring gives you the unique grain and knot details, but without the practical difficulties.
Real wood flooring products come in varying quality and can expand, warp and shrink in reaction to temperature changes and moisture. Karndean Designflooring maintains its shape throughout its lifetime and is water resistant.
In order to keep real wood flooring looking like new it requires frequent maintenance including sanding, staining and lacquering. With Karndean, there’s no sanding, staining or lacquering required – it’s easy to maintain and keep clean. Learn more on our cleaning and maintenance page.

Karndean v Stone and Ceramic Tiles

Natural stone and ceramic flooring can be hard to manage and weight is often a problem, especially if you’re looking to install in a room upstairs. Karndean is much lighter, flexible and easier to install.
The cold touch of stone and marble can be a bit off-putting first thing in the morning or in cold weather. Karndean flooring is much warmer underfoot and is also compatible with underfloor heating.
Natural stone and ceramic tiles can be slippery when wet. Karndean flooring is fully slip tested and its textured surfaces are suitable for commercial and domestic use, even in areas which get wet, like the bathroom, kitchen, hall or utility room.

Karndean v Carpet

Our floors do not harbour dust mites or bacteria – unlike carpets.
Karndean is easy and simple to keep clean, especially if you are busy, have children or pets to clean up after.
Our residential guarantee covers the lifetime of your floor for up to 35 years.
Unlike carpets, Karndean can be laid over underfloor heating systems.
In the unlikely event of damage it is possible to replace a plank or tile of Karndean, a huge advantage over carpet which would need to be completely replaced.

Karndean v Laminate and Engineered Wood

Laminates and Engineered Woods are known for looking manufactured and unrealistic in comparison to real wood flooring. Karndean’s product designers beautifully replicate the look and feel of real wood products using advanced manufacturing techniques giving you the look of natural timber without the practical difficulties of maintaining wood flooring.
Many man made materials, including laminate, can curl or shrink whereas our floors maintain their shape throughout their lifetime.
If water gets inside a Laminate or Engineered Hardwood floor, it can cause the top layer of the product to de-laminate and peel making it less suitable for wet areas such as kitchens and bathrooms. Karndean Designflooring is water resistant and perfect to use in any room of your home, including kitchens and bathrooms.